Single Axis EDM Forming Machine

1. The fixed structure of the workbench is suitable for processing large workpiece molds;

2. Advanced processing database, simply input "processing material, type, area, roughness, depth, etc." to achieve efficient, low loss, and accurate VDI processing of "graphite steel, red copper aluminum, tungsten copper hard alloy steel", etc. Even if you are a novice, you can easily competent for the job;

3. Input methods for touch screen, mouse, keyboard, and auxiliary keyboard;

4. The system can be remotely operated, upgraded for free, and controlled;

5. Display accuracy and resolution 0.0001mm

6. Optimal surface roughness ≤ 0.15 μ M

7. Maximum processing efficiency 230 mm ²/ Min/50A (copper steel); 260mm ²/ Min/50A (copper graphite);

8. Minimum electrode loss ≤ 0.15%

1. High quality HT250 castings, aging treatment, eliminating internal stress;

2. Full closed-loop control of Linux operating system, upper computer, and AC servo motor;

3. Ethercat bus control, fast speed, high control accuracy (including each axis drive and discharge);

4. Control accuracy and coordinate display accuracy of each axis 0.1 μ m. Soft limit control;

5. Power off without returning to mechanical zero point, continue processing;

6. Automatic control of oil loading and unloading, constant temperature control of oil;

7. Support 8-axis 5-axis linkage;

8. The X/Y/Z axis is equipped with Taiwan (HIWIN) P-level ball linear guide rail and C3 level ball screw;

9. X/Y/Z axis configuration: Japanese Panasonic AC servo motor and absolute value driver;

10. Our company's independently developed automatic processing database;

11. Contactors, protective switches, etc. are all from Schneider France;

12. Automatic fire extinguishing device;

13. Automatic zero return compensation for the "C" axis;

1) The chairman has worked at Hanchuan Machine Tool Factory in China (1986-2005), focusing on the field of electrical machining for nearly 40 years;

2) The company was established in 2005, with its factory located in Suzhou High tech Zone, China, covering an area of 20000 meters ²;

3) It is a high-tech enterprise in Jiangsu Province and a specialized, refined, and innovative enterprise in Jiangsu Province;

4) With over 80 employees and nearly 20 research and development personnel, it is a research and development production oriented enterprise;

5) Implement the ISO9001 quality management system and use the Carl Zeiss three coordinate system for precision testing of machine tool components;

6)In 2016, we engaged in product cooperation with Beijing Agie Charmilles Industrial Electronics Co., Ltd;

What is EDM Machining?

Electrical discharge machining, EDM, is a manufacturing process where material is removed from a workpiece using a rapid sequence of electrical current discharges between electrodes submerged in a dielectric liquid. The process is used to manufacture parts that are impossible to machine. Since EDM does not use mechanical force to remove material, it is considered to be non-traditional.

EDM is an exceptionally precise process that is ideal for forming complex and intricate shapes and is capable of shaping hard metals such as titanium. The materials shaped using EDM must be electrically conductive for the process to be successful.

The workpiece electrode, anode, of an EDM machine is connected to the positive terminal of a DC power supply while the tool electrode, cathode, is connected to the negative terminal. The electrodes are submerged in the dielectric fluid and separated by the spark gap. Sparking generates extreme electrothermal heat in the spark gap zone, which melts and vaporizes parts of the workpiece surface, a process known as spark erosion.

The EDM wire machining process, an alternative to sinker EDM machining, works much like a wood band saw using a wire for the cutting process. The wire, made of copper or brass, has a high voltage electrical discharge passed through it that makes it possible for the wire to cut through the thickness of the workpiece.

The wire in EDM wire machining creates a spark in deionized water where conductivity is precision controlled. The water cools the material and washes away the removed material with clean dielectric fluid being constantly pumped into the process to flush the excess waste away.

The extreme temperatures of the EDM process rapidly removes excess material from the workpiece by vaporization and melting or spark erosion. The molten metal is partially removed. As the electric potential is withdrawn, the plasma channel is no longer sustained and generates pressure or shock waves as it collapses. This evacuates the molten material forming a crater of material that is removed from around the spark site.

Material is removed by the formation of shock waves as the plasma channel collapses due to electric potential discontinuation where the work material is made positive and the tool negative. As the electrons strike the workpiece, craters are formed by the heating, melting, and removal of material as positive ions strike the tool resulting in tool wear.

Electrical discharge machining requires a great deal of power. Generators used for the process must be capable of supplying the necessary power in order for the process to run efficiently and successfully. They are selected in accordance with their ability to generate the power parameters of the process.

EDM (DIE SINKER)/WIRE EDM machine tools are widely used in various industries, such as Digital home appliances, automotive manufacturing, medical equipment, semiconductor packaging, mold industry, aerospace, aluminum industry, bathroom fixtures, military manufacturing, etc

SUZHOU HANQI CNC EQUIPMENT CO.,LTD. was established in 2005, specializing in the production and customization of various precision CNC electric discharge machines(EDM) and CNC wire EDM cutting machines(WEDM) for over 30 years. Machine tool castings, same as Swiss brand, have undergone all major component inspections using German Zeiss coordinate tester and have collaborated with Swiss technology to ensure the precision and stability of EDM machines. Hanqi CNC machines(EDM/WEDM) are widely used in various industries, including mold manufacturing, automotive manufacturing, chip technology, medical equipment, electronics, electrical, hardware, plastics, etc. Hanqi CNC has cooperated with several world-renowned brands, including THK, Philips, Siemens, Panasonic, HIWIN, PMI, NSK, BYD, GCL, Chint, MIDEA, Mitsubishi Electric, GREE, GIANT, Zhongwang, FAGOR, FUJI, SAIC GM, CATL, Konka, Galanz, LUXSHARE ICT, Foxconn, FANUC,KNUTH etc. Our factory has relevant international authoritative certifications such as ISO9001, IS014001, CE, UL, ETL, etc. Our products have high cost-effectiveness and have been exported to more than 30 countries and regions around the world. With high-quality and high-precision machine tools (Industry leading in MS-WEDM/EDM machining accuracy), we can process very complex components and have been favored by customers from various countries, thus accumulating a large number of high-quality domestic and foreign long-term cooperative customers.

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