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Mirror EDM Machine

Your Professional Mirror EDM Machine Supplier

SUZHOU HANQI CNC EQUIPMENT CO., LTD. specializes in the manufacturing and customization of a wide range of precision CNC electric discharge machines (EDM) and CNC wire EDM cutting machines (WEDM). Hanqi CNC machines (EDM/WEDM) are extensively utilized across various industries, such as mold manufacturing, automotive production, semiconductor technology, medical equipment, electronics, electrical engineering, hardware, and plastics.

Quality Certification

The company has obtained ISO 9001 quality management system certification and has been recognized as a national "High-Tech Enterprise" and a "Provincial Private Technology Enterprise."

Strong Strength

Currently, the company operates a modern factory spanning over 20 acres within the Suzhou High-Tech Zone, Jiangsu Province, with a total built-up area exceeding 20,000 square meters.

Independent Research and Development Capabilities

The company possesses independent design and R&D capabilities and holds two national invention patents.

 

 

24/7 Online Support

Professional customer service is available around the clock. If you encounter any problems in the use of machine tools, we will provide you with more intuitive solutions. Provide comprehensive and systematic help in terms of technology.

 

 
Fully CNC Mirror Servo EDM Machine
Add to Inquiry
Fully CNC Mirror Servo EDM Machine

Machine features . 1. The workbench has a movable structure, suitable for processing lighter workpieces; . 2. Advanced processing database, simply input "processing material, type, area,
Fully CNC Mirror Servo High Precision EDM Machine
Add to Inquiry
Fully CNC Mirror Servo High Precision EDM Machine

. Machine features. 1. The workbench has a movable structure, suitable for processing lighter workpieces; . 2. Advanced processing database, simply input "processing material, type, area,
 
Parameter

 

Machine Size

Mm

1450x 1350 x 2400

Machine Weight

KG

2800

Work Area

 

 

X, Y, Z-Stroke

Mm

400x 300x 320

Table Size

Mm

680x 420

Maximum Load-Bearing Capacity Of Table

KG

500

Dimensions Of Working Fluid Tank

Mm

980x 650x 400

Maximum Distance Between Electrode Plate And Table

Mm

600

Pulse Power

 

 

Power Input

Kw

9

Maximum Machining Current

A

50

Maximum Electrode Weight

KG

50

Maximum Processing Efficiency

MM3/min

≥500

Drive Mode

 

Full Digital AC servo

Minimum Electrode Loss

 

0.05%

Surface Roughness

Um

RA ≤0.08

Minimum Drive Unit

Um

1

Number Of Coordinates

 

60

Input Mode

Touch screen, USB

Display Mode

15-inch TFT-LCD, CRT

Compensation Of Each Axis

Each axis carries on the step distance error compensation, the gap compensation respectively

Resolution Of Each Axis

0.4

Process Standard

Steel/steel, fine steel, graphite/steel, fine copper-tungsten/steel, Copper-tungsten/cemented carbide copper/aluminum, graphite/titanium
Graphite/heat-resistant alloy, graphite/titanium, manufactured copper/steel, etc.

Interpolation Method

Straight line, arc, spiral line, bamboo gun

Processing Discharge Conditions

Register function 1000 conditions (C000-C999)

Maximum Number Of Control Axes

Three axis three linkage (standard) four axis four linkage (optional)

Input Range

+ 9999.999 ~ -9999.999

 

 
 
Advantages of Mirror EDM Machine
01.

Accuracy

Achieves tolerances as tight as a few microns.

02.

Versatility

Machining hard and delicate materials with precision

03.

Low Stress

No mechanical stress, with the material intact.

04.

Automation

CNC Electrical Discharge Machines EDM equipment save labor and increase productivity.

 

Applications of Mirror EDM Machine
 

Aerospace Components
An aerospace part has many features that can’t be produced with some common cutting tools, this is where EDM machining is useful. Tight deep hole requirements, thin slots, sharply squared holes, and turbine rotor discs are just some problematic features that EDM machining can create.

 

Small Hole Drilling
Irrespective of the hardness of the material, electrical discharge machining is a fast and innovative way to drill precise, tiny, deep holes in it. Electrical discharges are directed onto the material using a brass electrode tube during the hole drilling procedure. This aids in producing holes of different tiny diameters.

 

Medical Components
EDM machined products are ideal for producing different medical implant components because they do not produce burrs during manufacturing.

Fully CNC Mirror Servo EDM Machine

 

Fully CNC Mirror Servo High Precision EDM Machine

Die Casting
Applications involving die-making also benefit significantly from EDM. Creating extremely precise dies requires a high degree of accuracy. These dies have deep ribs, sharp internal corners, and other detailed features.

 

Components Disintegration
Metal that has become stuck inside a workpiece and cannot be removed using conventional methods is also removed using an EDM machine. Destroying or extracting the material is necessary to disintegrate the stuck components.

 

Injection Molding
EDM is usually required to achieve the proper mold dimension, depth, and shape. Mold makers use it as their primary injection molding process. In this instance, wire EDM is the primary type.

 

Points To Pay Attention To In The Process Of Mirror EDM Machine

 

 

A reasonable distance must be maintained between the tool electrode and the workpiece electrode. Within this distance range, the pulse voltage can continuously break down the medium and generate spark discharge, and it can also meet the requirements of deionization of the medium and discharge of corrosion products after the spark channel is extinguished.

 

The pulse discharge needs to be repeated many times, and the multiple pulse discharges are dispersed in time and space. This has two meanings:
● One of the two adjacent pulses in time does not form a channel at the same point.
● Second, if the pulse discharge occurs concentratedly in a certain area within a certain period of time, the pulse discharge should be transferred to another area within another period of time. Only in this way can carbon deposition be avoided, thereby avoiding arcing and local burns.

 

The pulse energy density delivered between the two electrodes should be large enough. After the spark channel is formed, the pulse voltage does not change much, so the current density of the channel can characterize the energy density of the channel. The energy density is large enough to locally melt or vaporize the processed material, thereby forming a corrosion mark (pit) on the surface of the processed material to realize EDM.

 

The galvanic corrosion products after the pulse discharge can be discharged to the outside of the discharge gap in time, so that the repetitive discharge can be carried out smoothly. In the production practice of EDM, the above process is completed in two ways.

 

Order Process

 

productcate-1568-637

 

Packaging and Shipping

 

Packaging

Standard Seaworthy Packing: Wooden Case

For different shipping methods and destinations, we will suggest different packaging.

If you have any requirement for the packaging, please let me know during enquiry.

Shipping

We offer our clients one-stop service.The shipping tool can be by sea, by air or by train.

It depends on the destination of our products.

And we will suggest you the min. cost and min. damage of the products.

 

Other Services

 

Delivery Details

25-30 days

MOQ

1 set

Port

Shanghai or any China port

Payment Method

L/C or T/T

 

Our Factory

 

 

Our Certificate

 

productcate-1-1productcate-1-1

 

 

FAQ

 

Q: What is mirror EDM?

A: Mirror EDM, also known as Sinker EDM or Conventional EDM, is a specialized form of electrical discharge machining that utilizes a shaped electrode to erode the workpiece. The process involves creating a negative impression or "mirror" of the electrode shape in the workpiece.

Q: What are the power requirements for EDM machine?

A: For general-use EDM, anything above 100V is sufficient, which is high voltage (enough to be dangerous), but not too extreme.

Q: What is spark gap in EDM?

A: Electrode gap (spark gap) is the distance between the electrode and the part during the process of EDM. Electro-mechanical or hydraulic systems are used to respond to average gap voltage. To obtain good performance and gap stability a suitable gap should be maintained.

Q: How fast can you drill EDM?

A: Drilling speeds have been achieved of up to two inches per minute. Holes can be drilled in any electrical conductive material, whether hard or soft, including carbide.

Q: Can EDM cut tungsten carbide?

A: Aside from tools used to cut diamonds, wire EDM is the most practical way to machine carbide. The hardness and toughness of the carbide is determined by the amount of cobalt (usually from 6 to 15 percent) that is added to bind a tungsten carbide. Wire EDM cuts through metals even with high melting point or strength.

Q: Can an EDM cut titanium?

A: You can cut various grades of titanium with EDM. This includes 1-5 as well as specific ones like Ti 6Al4V. It is effective with all of them and can be a much better option than other types of cutting. Most notably you can cut the metal faster with this method.

As one of the leading mirror EDM machine manufacturers in China, we warmly welcome you to buy discount mirror EDM machine from our factory. All customized machines are with high quality and low price.

fully cnc mirror servo high precision edm machine, fully cnc mirror servo edm machine

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