5-Axis Control 4-Axis Linkage Servo Wire Cutting EDM Machine(Economic Version)
Your Professional 5-Axis Control 4-Axis Linkage Servo Wire Cutting EDM Supplier
SUZHOU HANQI CNC EQUIPMENT CO., LTD. specializes in the manufacturing and customization of a wide range of precision CNC electric discharge machines (EDM) and CNC wire EDM cutting machines (WEDM). Hanqi CNC machines (EDM/WEDM) are extensively utilized across various industries, such as mold manufacturing, automotive production, semiconductor technology, medical equipment, electronics, electrical engineering, hardware, and plastics.
Quality Certification
The company has obtained ISO 9001 quality management system certification and has been recognized as a national "High-Tech Enterprise" and a "Provincial Private Technology Enterprise."
Strong Strength
Currently, the company operates a modern factory spanning over 20 acres within the Suzhou High-Tech Zone, Jiangsu Province, with a total built-up area exceeding 20,000 square meters.
Independent Research and Development Capabilities
The company possesses independent design and R&D capabilities and holds two national invention patents.
24/7 Online Support
Professional customer service is available around the clock. If you encounter any problems in the use of machine tools, we will provide you with more intuitive solutions. Provide comprehensive and systematic help in terms of technology.
Product Categories
Latest Products
Parameter
|
Max. taper angle/workpiece thickness |
±6°/80mm |
|
|
Molybdenum Dia. |
mm |
φ0.15～φ0.25mm（φ0.18mm recommend) |
|
Max. wire feed rate |
m/sec |
1～11.4m/sec frequency adjustable |
|
Machining precision |
mm |
≤0.015 |
|
Max. machining speed |
mm2/min |
≥220 |
|
Surface roughness |
μm |
one time Ra≤2.5，three times Ra≤1.1 five times Ra≤0.9 |
|
Linkage control axis number |
X、Y、U、V |
|
|
Max.trip wire cylinder |
m |
250 |
|
Z-axis control |
electronic control |
|
|
Motor type |
X、Y、U、V all servo motor |
|
|
Axis controlled |
4 axis simultaneous |
|
|
Min. control pace |
mm |
0.001 |
|
Power supply |
380VAC/50Hz |
|
|
Max. working current |
A |
12 |
|
Power consumption |
Kw |
0.56 |
|
Water tank |
L |
90 |
|
FiLtering mode |
Paper filter/Italy pump |
Advantages of 5-Axis Control 4-Axis Linkage Servo Wire Cutting EDM
Enhanced Precision
With the ability to move in five different directions simultaneously, 5-axis control 4-axis linkage servo wire cutting EDM can achieve much higher levels of precision and accuracy. This is especially important for complex and intricate parts where tight tolerances are required.
Complex Geometries
5-axis machining allows for the production of parts with complex geometries that would be difficult or impossible to achieve with traditional 3-axis machines. It can easily handle features like undercuts, angled surfaces, and compound curves.
Improved Surface Finish
The multi-axis movement of the cutting tool allows for better surface finishes. This is especially important for applications where a smooth finish is required, such as aerospace components or medical implants.
Decreased Tool Interference
5-axis control 4-axis linkage servo wire cutting EDM reduces tool interference since the machine can tilt and rotate the cutting tool to avoid obstacles on the workpiece. This minimizes the risk of tool collisions and damage, increasing tool life and reducing downtime.
Single Setup
In 5-axis machining, a single setup can often complete a part that would require multiple setups on a 3-axis machine. This simplifies the machining process, reduces errors, and increases overall efficiency. This efficiency translates into shorter lead times and lower production costs.
Cost-Effective
While 5-axis control 4-axis linkage servo wire cutting EDM have a higher initial cost compared to 3-axis machines, they can be more cost-effective for manufacturing complex parts in the long run. The reduction in setup times, improved precision, and versatility make them a valuable investment for industries like aerospace, automotive, and medical manufacturing.
Applications of 5-Axis Control 4-Axis Linkage Servo Wire Cutting EDM
Automotive
5-axis control 4-axis linkage servo wire cutting EDM technology is vital in the automobile industry, enabling the precision manufacturing of critical components like cylinder heads, valves, and fuel injectors, which require exact tolerances and complex shapes.
Aerospace
Aerospace manufacturing needs complex geometries and tight tolerances. Wire machining helps craft intricate shapes in parts for landing gear, aircraft engines, and other crucial components.
Medical Devices
Wire EDM cutting is indispensable in medical manufacturing, offering the precision needed for producing complex instruments like forceps and intricate orthopedic implants. Its ability to meet strict specifications ensures the efficacy and compatibility of medical devices within the human body.
Electronics
With the 5-axis control 4-axis linkage servo wire cutting EDM technique, microelectrodes—used in microelectronics for circuitry and sensors—can be produced with efficiency. These microelectrodes frequently need very tight tolerances to perform properly in electronic equipment.
Die Tooling
With 5-axis control 4-axis linkage servo wire cutting EDM technology, injection mold inserts can be produced quickly. Often, these mold inserts need precise forms to guarantee the exact reproduction of the intended plastic parts, and this precision technique helps achieve this.
Considerations in 5-Axis Control 4-Axis Linkage Servo Wire Cutting EDM
Types and Dimensions of EDM Wire
EDM wire diameters range from 0.0008 to 0.013 inches. Thinner wires need lower power settings and cut more slowly. Plain brass wires with a 0.010-inch diameter are common in over 80 percent of EDM tasks. Choosing the right wire depends on the material being machined and the expected results from the wire erosion process.
Geometry of the Part
While wire EDM can cut intricate shapes, part geometry can make or break your design. The wire diameter limits how sharp your internal corners can be. So, design corners that are wider than twice the wire thickness for a clean cut. Always factor the kerf created during the process into your design to avoid parts ending up undersized. Deep, narrow slots can be tricky.
Requirements for Surface Finish and Tolerances
Ultra-smooth surfaces are achievable through this technology, but rougher cuts are faster and cheaper. Always match the finish to the part’s needs. For example, a mold may need a mirror finish, while a bracket might not. Likewise, tighter tolerances require more precise cuts, increasing machining time and cost.
Material Thickness and Electrical Conductivity
It excels at thin to medium materials. Thick workpieces might be better suited for traditional machining methods. Thinner materials typically require less cutting time and produce finer surface finishes. Furthermore, the process relies on electrical discharge, and only conductive metals are compatible.
Considerations for Time Efficiency
Wire cut EDM is fast, but smart design choices can help you save some time. For example, you want to minimize complex cuts. Simple geometries with straight lines and minimal curves reduce machining time. It’s best to start with a faster rough cut, and then follow with a slower, finer finishing pass.
Programming and Control for EDM
As mentioned earlier, CNC control is an essential component of the EDM machine. Therefore, don’t overlook the role of wire EDM programming. Use Computer-Aided Manufacturing (CAM) software to generate efficient toolpaths that minimize travel time and maximize cutting efficiency.
Order Process
Packaging and Shipping
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Packaging |
Standard Seaworthy Packing: Wooden Case For different shipping methods and destinations, we will suggest different packaging. If you have any requirement for the packaging, please let me know during enquiry. |
|
Shipping |
We offer our clients one-stop service.The shipping tool can be by sea, by air or by train. It depends on the destination of our products. And we will suggest you the min. cost and min. damage of the products. |
Other Services
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Delivery Details |
25-30 days |
|
MOQ |
1 set |
|
Port |
Shanghai or any China port |
|
Payment Method |
L/C or T/T |
|
Term payment |
T/T30% with the order, the rest 70% of total amount T/T before shipment. |
Our Factory
Our Certificate
FAQ
As one of the leading 5-axis control 4-axis linkage servo wire cutting EDM machine(economic version) manufacturers in China, we warmly welcome you to buy discount 5-axis control 4-axis linkage servo wire cutting EDM machine(economic version) from our factory. All customized machines are with high quality and low price.
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